Giant LP301A-5100 User Manual

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Triplex Ceramic
Plunger Pump
Operating Instructions/
Manual
Model
LP301A-5100
Contents:
Installation Instructions: page 2
Specifications: page 3
Exploded View: page 4
Parts List / Kits: page 5
Repair Instructions: page 6-9
Pump Mounting Selection Guide: page 9
Torque Specifications: page 9
Trouble Shooting/Preventative
Maintenance Check-List
& Recommended Spare Parts List: page 10
Dimensions: page 11
Warranty Information: back page
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1 2 3 4 5 6 ... 11 12

Summary of Contents

Page 1 - LP301A-5100

Triplex CeramicPlunger PumpOperating Instructions/ManualModelLP301A-5100Contents:Installation Instructions: page 2Specifications: page 3Exploded View:

Page 2

10PUMP SYSTEM MALFUNCTIONMALFUNCTION CAUSE REMEDYThe Pressure and/ Worn packing seals Replace packing sealsor the Delivery Broken valve spring Replace

Page 3 - Model LP301A-5100

LP301A-5100 DIMENSIONS - Inches (mm)11

Page 4 - Exploded View - LP301A-5100

GIANT INDUSTRIES, INC., 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607PHONE (419) 531-4600, FAX (419) 531-6836, www.giantpumps.com Copyrigh

Page 5 - Valve Kit

2INSTALLATION INSTRUCTIONS4. Use of a dampener is necessary to minimizepulsation at drive elements, plumbing, connec-tions, and other system areas.

Page 6 - TO CHECK VALVES

3SpecificationsModel LP301A-5100PULLEY INFORMATIONPulley selection and pump speed are based ona 1725 RPM motor and "B" section belts.When se

Page 7 - 39 39A 37 38A 38

4Exploded View - LP301A-5100

Page 8 - Weep Hole

LP301A-5100 PARTS LISTITEM PART DESCRIPTION QTY30 07779 Oil Scraper 331 07133 Oil Seal 335 13364-0100 Seal Sleeve 336 13238 Leakage Seal 337 13240-010

Page 9 - TO DISMANTLE GEAR END

61) Loosen and remove tensionplugs (48) with a 36mmsocket wrench.TO CHECK VALVESNOTE: Always take time to lubricate all metal and non-metal parts with

Page 10 - PUMP SYSTEM MALFUNCTION

11) Remove the pressure ring (40A), v-sleeves (40), andsupport ring (40B), from the seal sleeve. Remove the pressurespring (41). Examine seals careful

Page 11

8LP301A-5100 REPAIR INSTRUCTIONS12) Check plunger surface (29B). If plunger pipe is worn out,loosen tension screws (29C) with a 15mm socket and pull

Page 12 - 5/03 LP301A-5100.PM6

Pump Mounting Selection GuideBushings06496 - 35 mm H BushingPulley & Sheaves07165 - 12.75” Cast Iron - 4 gr.AB SectionRails07357 - Plated Steel Ch

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